The long-term experience which has provided impressive and profound knowledge, skills, together with modern and productive equipment allows to make the finished product and to carry out complex orders in industrial cooperation - from cutting down and bending to turning, milling processing and metal welding, powder painting and assembling.
Qualitative cutting down on the machine TruPunch 1000.
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New press TruPunch 1000 is based on modern technologies of Trumpf company (Germany) and is capable to carry out all operations made by high-powered cutting machine, including three-dimensional processing. Cutting technology of Trumpf is not only notching in the metal sheet – it is full processing of metal sheet. Cutting machine TruPunch can be also used for shaping to get non-standard forms. Squeezing, turning up and carving are functions of cutting machine of TruPunch series. |
Modern technologies of bending - TruBend 5130 categories High-End.
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Bending press TruBend 5130 with the wide possibilities provides manufacturing of the wide range of products. TruBend 5130 has double accuracy (regarding to patented concept of 4 cylinders application) and the automatic control of bending. |
Screw-cutting lathes 16К20, 1К62 type.
Turret lathes 1К341.
NC machine 16А20F3 type.
On the given equipment, details like shaft, plugs, hairpins, flanges, sleeves are made from billets in the sizes from O5mm to O250 mm. Take place an external and internal processing.
Such operations as drilling of apertures, boring, threading (metric, trumpet, trapezoidal) and cutting of billets are carried out. On CN machines with the help of in advance made program the figured contour of a detail with automatic change of the tool can be carried out. Smoothness of processed surfaces can reach 6 class (almost as on grinding operation). Accuracy of manufacturing is 0,05-0,02mm. The maximum processed diameter is O350 mm, the maximum length of detail is 1000mm.
Turret lathes 1К341 carry out practically the same operations, but with restriction of the maximum processed diameter to 30mm.
Vertical milling and horizontal milling machines.
On the given machines contours, end faces, planes of details are processed by the method of milling. By the end-milling cutter every possible operations such as grooves and oval apertures are carried out. By the keyway-milling cutter key grooves on the shafts is carried out. By the side cutter cutting of the billets and grooves is carried out. Dimensions of details can be approximately O300 mm; length up to 500mm, squares up to (400х400х60) mm. Smoothness of processing is of 5 class. On vertically-milling machines with NC GF2171 more difficult contours of details are carried out with the help of program. Accuracy of intercentral distances is up to 0,02mm.
Besides, there is a park coordinate boring, grinding drilling and vertical-drilling machines; the thermal equipment (the quenching and air tempering furnaces, setting of high-frequency currents); a galvanic workshop; the equipment of powder painting (dusting plant and the thermal reflow furnace).